For cutting out holes in sheet metal it s going to be necessary that you begin with a starter hole this can be formed by using the hammer and chisel method to punch through the metal.
Easiest way to cut sheet metal.
Step 3 place the sheet metal on top of the workbench and lay out your pattern using a tape measure pencil and straightedge.
Cutting your own copper shapes can be easier than you think.
They look like big scissors and work the same way.
Open the snips all the way at the beginning of a cut and seat the sheet metal as deep as possible into the opening this provides you with maximum leverage.
Then grip the saw with both hands and push the blade through the metal to cut it.
Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to a work station so it doesn t move.
If your project requires curved cuts make an easy economical and.
Use a circular saw to make long straight cuts in thicker sheets of metal.
While these methods result in controlled accurate cuts with limited.
Use a pair of snips if you want to avoid power tools altogether and are working with thinner more flexible metal or need to make curved cuts.
For thicker copper sheet you would want to use a jewelry saw it s a bit slower but gives you a nicer finished cutting edge.
Easy ways to cut sheet metal panels.
To cut straight lines use an electric saw.
There are several ways to cut corrugated metal.
For thin sheets of metal you can use tin snips to cut through it.
For higher gauges meaning thinner copper you can easily do it with standard hardware store metal snips.
We recommend using a diamond blade that s labeled as a ferrous metal cutting blade but many tradespeople use a regular masonry diamond blade with good results.
The easiest methods for cutting sheet metal panels are not necessarily the simplest.